Case Studies

ARMACO used Its Phosphoric Acid expertise to help AZFC, Egypt enhance its Phosphoric Acid output

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Challenge

Abu Zaabal

  • To ensure the plant matched best-in-class performance with the existing machinery. 

Results

  • Enhanced capacity for weak and concentrated acids.
  • Installed TDS classifiers to increase operating time of the concentration section.
  • Enhanced capacity utilization and reduced downtime of single super phosphate plant.

How Armaco helped a specialty chemical manufacturer enhance their plant capacity

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Challenge

  • To improve plant efficiency and enhance capacity of a specialty chemical plant while reducing the increasing utility costs.

Results

  • Capacity of the plant was increased from 1.5 TPD to 10 TPD.
  • Plant was converted to automated manufacturing lowering the scope of errors.
  • Plant became energy efficient and production costs came down.

Birla Copper (A Copper project at Dahej, India, with Phosphate Fertiliser as a by-product).

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Challenge

  • To improve quality and efficiency of the phosphoric acid plant manufacturing process.

Resultsbirla

  • Improved efficiency at various steps of manufacturing process.
  • Successful Flourine effluent recovery system designed.
  • Enhancing plant capacity from 335 TPD to 650 TPD report.

How ARMACO used Spray Drying technology to double capacity and halve fuel costs at Sabuni (SDL) Tanzania.

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Challenge

  • To ensure the plant matched best-in-class global performance with the existing machinery. Several dissolved solid impurities were found in the acid

SDL Limited

Results

  • Double Capacity
  • Upgrading
  • Enhanced capacity utilization
  • Triple Superphosphate to be manufactured in-house using the concentrated acid

How ARMACO used its utility optimization technology to reduce costs and increase the yield of Rallis' gelatin unit by up to 20%.

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Challenge

Rallis Tata enterprise

  • Reduce Gelatin manufacturing process costs which were escalating significantly.

Results

  • Reduce steam consumption per tonne of product by 33%
  • Reduce water consumption per tonne of product by 50%
  • Process corrections to ensure increased yield of better quality product by 15-20%

How ARMACO designed a new process to produce Food grade Phosphoric Acid from Weak Phosphoric Acid(WPA)

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Challenge

  • To design and develop a process to produce food grade phosphoric acid from weak phosphoric acid(WPA). 

Resultsheavy

  • Process development for producing food grade phosphoric acid from weak phosphoric acid(WPA).
  • Design and supply of a continuous extraction pilot unit to process WPA.
  • Basic engineering of a commercial scale plant processing 5MT/hr of WPA.

How ARMACO doubled capacity for Sunshine Oleochem using ARMACO's fatty acid expertise

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Challenge

  • Required a cost effective methodology for doubling the distilled fatty acid capacity.

Results

    Sunshine Oleochem ltd.
  • Completed the detailed engineering design for a 50TPD glycerol distillation plant using Sulzer structured packaging
  • Operating at rated capacities producing IP grade quality of glycerol.
  • Developed a complete medium pressure Splitting & Distillation package and executed the project.
  • Utilizes Inbuilt Data Bank & calculations for complete DOS with minimal inputs